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Resources Search Reset Rotary Valve Parts & Terminology abc def Who Is Rotary Airlock? def IOM Manual ABC

Resources Search Reset Rotary Valve Parts & Terminology abc def Who Is Rotary Airlock? def IOM Manual ABC

The industry's best. Made to be yours. Custom Solutions + Lowest Lifetime Cost Learn More Contact Us Every valve, built for you. ROTARY AIRLOCK SOLUTION (RAS)™ New | Drop-In Replacement See More Leaking Seals Is the inability to change sealing mechanisms while in operation due to their inconsistent lifespan, leading to the avoidance of maintenance? Our Solution Abrasion Is the premature wear due to vanes opening up clearances resulting in a shortened lifespan? Our Solution Lead-Time Are lead-times out of control? Down and in need of fast assistance? Our Solution Compliance Solutions Are there safety concerns related to NFPA compliance? Our Solution MAP Seal System Rotary Airlock's Proprietary & food safe seal system. Built with maintenance in mind this end cap configuration touts a piloted flange bearing and the strength of outboard bracing giving you plenty of clearance to access your seal system, both of which can be changed in-line with no need to pull the airlock. With this seal system, you'll never use any other seal again! MAP Seal AR400, AR500, RA-200 & TRI-ALLOY AR400, AR500, RA-200, and Tri-alloy are all abrasion-proof materials, each exhibiting exceptional hardness, wear resistance, and durability in the face of challenging environments. AR-400 AR-500 RA-200 TRI-ALLOY Abrsion Lead-Time Thanks to our rotary valves being American Made with American Steel and crafted by skilled American workers, we proudly maintain the industry's shortest lead times. Lead time Customized Solutions We provide tailored solutions, including Direct Drives, Inspection Doors, and Outboard Bearing Conversions, to meet your specific needs. Customized Solutions Seeking equipment standardization for streamlined training, maintenance, and reduced operational expenses? No other OEM offers Rotary Airlock's unique capabilities for fully standardizing ALL Rotary Valves, regardless of their original manufacturer. Rotary Airlock Standardizes ALL Valves Rotary Airlock specializes in tailored replacements, not just off-the-shelf options. We can standardize all your valves using a single bearing and seal style that perfectly suits your needs. YOUR PREMIER PERFORMANCE PACKA GES Industry Proven Solutions Discover More THE RV ADVANCED PACKA GE Industry Leading Configuration Shop now All Packages THE CR PRIME PACKA GE Corrosion's Met It's Match Shop now All Packages THE CLF BEARING Replace & Maintenance In-line Shop now THE MAP SEAL Replace In-line in < 10 min Shop now The right tools for the job INSPECTION DOORS DIRECT DRIVES NFPA 69 Available on ANY valve regardless of Make & Model Your valve, executed to meet or even exceed NFPA 69 Standards The Highest Safety & Maintenance Standard on ANY Make & Model Shop now Shop now Shop now PREMIUM STEELS We are the only OEM to offer Premium Steels ' Through-and-Through' , like AR400. Shop now PROPRIETARY COATINGS The most innovative and value-driven coatings for every industry. Shop now STANDARDIZE VALVES Standardize your entire fleet of rotary valves, reducing spare parts inventory, streamlining training, and simplifying maintenance. Shop now Anchor 1

WHY DIRECT DRIVE? THE HIGHEST SAFETY STANDARD Chain driven valves carry open chain guards allowing hands, clothing, shoelaces, debris, etc to access moving chains, shafts, and sprockets. Those chains and sprockets require a lubricant too that must be applied from under the open chain guard, dangerously requiring hands and fingers close to moving parts at an unsafe & unstable angle. ​ With unfinished, jagged, & sharp metal edges (at an exact point where hands/fingers are required to work no less) and a required mounting table which increases materials, and therefore the valves, costs and maintenance issues, chain driven valves hold immediate safety hazards and higher costs. ​ Speaking of higher costs, they require you to store sprockets, chains, repair parts & tools, additional lubricants and more on hand. These all inflate and eat into your maintenance & inventory budget and ultimately, your bottom line. BREAK THE CHAIN! *see what we did there ;) Without extensive access to moving parts like chain driven valves have, Direct Drives eliminate possible hazard points and lowers the possibilities of injury during operation & maintenance. ​ With a direct drive, there is ZERO need for additional sprockets, chains, repair parts, and...well, you get the point. ​ There's no need to diminish your maintenance & inventory budget and keeps the costs from job site accidents out of the equation, ultimately, increasing your profits. CALL NOW! Click the image below to download the comparison .PDF now! WHY DIRECT DRIVE? Without extensive access to moving parts like chain driven valves have, Direct Drives eliminate possible hazard points and lowers the possibilities of injury during operation & maintenance. ​ With a direct drive, there is ZERO need for additional sprockets, chains, repair parts, and...well, you get the point. ​ There's no need to diminish your maintenance & inventory budget and keeps the costs from job site accidents out of the equation, ultimately, increasing your profits. HOW WE DO IT. We offer an exact drop-in replacement or we can convert your original OEM valve no matter the make & model. ​ We gather some very specific information about your valve and depending on your aforementioned choice above determines just what work we do. ​ Take a look at the slide-decks there to see the steps we take during each direct drive process. ​ *or download the .PDF of those slides below DROP-IN VALVE Download .PDF CONVERT OEM Download .PDF WHO WE'VE HELPED With 25 years of experience, we've done quite a bit of work converting valves with numerous clients. So we thought we'd talk about one in particular who has been and continues to be at the forefront of safety, reliability, and profitability. ​ Take a look at our Industry In-Depth post on Ajinomoto and their 'Hands-Off' campaign to save money and provide a safer experience for their teams. READ MORE

Direct Drive Conversion HOW QUICKLY ARE YOU LOOKING TO CHANGE YOUR DRIVE(S)? Submit

for ANY Ethanol Application SDO-71 Valve (Replaces KICE Valves) for ANY Ethanol Application SDO-120 Valve (Replaces ROTOLOK Valves) ...ESPECIALLY ETHANOL A MASTER CLASS VALVE ALL ITS OWN If we've said it once, we've said it a thousand times, other OEMs build their valves to fit their SYSTEMS not to fit your APPLICATION. The ethanol industry gets hit with the brute honesty of this statement more than most. No matter what type of system you have, corrosion, failed seals, and broken braces are a constant struggle the Ethanol Industry faces. ​Some original valves see SO MUCH corrosion they may as well be a chute. These same valves are configured with product facing seals that CONSTANTLY fail, and fail, and fail. Why would you provide a valve, cast from the wrong material for the application, and with seals that are explicitly designed for industries other than ethanol? ​Let's not forget the chemical processes of ethanol being time and environment-sensitive, have NO ROOM for downtime. So why do some Ethanol valves have lead times that are MONTHS!, and that's for the same FAILED configuration! ​ ​ A Cut Above the Rest Rotary Airlock has specifically poured their efforts into alleviating the struggles the Ethanol industry faces. We have engineered, tested, and implemented hundreds of valves SPECIFICALLY for ethanol applications. ​ With all-new stainless steel rotors, stainless steel wear plates, and chrome housings, corrosion NEVER stands a chance. ​ We even replace those product facing seals and give you nothing short of the industry's Master Class outboard seal & flange bearing where both can be changed IN-LINE in less than 15 minutes. Rotary Airlock's Ethanol Package applied to your valve makes it truly a Master Class valve all it's own. So when it comes to expert knowledge, the right products, and correct application, there is only one choice, Rotary Airlock, especially when it comes to ethanol. STAINLESS STEEL ROTOR Corrosion doesn't stand a chance. Used in moderately corrosive applications and/or those designating a need for food-grade quality. ​ Corrosion-resistant 304L Stainless can be found throughout your entire valve but especially your rotor configuration. FULLY FABRICATED BRACES Fully fabricated, NEVER cast. Our valves are fully fabricated for strength and reliability and never cast. ​ So you won't have to worry about snapped braces, fractured housings, or cracked endcaps throwing your rotors our of spec. and destroying bearings. RAPID ACCESS ENDCAP Change seals & bearings, IN-LINE. In less than 15 minutes, you can change our proprietary MAP Seal and piloted flange bearing all In-Line. ​ No need to pull an airlock means less downtime, less labor, and more product & profit for your bottom line. MADE IN AMERICA Made right here in the heart of USA. We are an American company, providing for American families. ​ Located here in the heart of the USA, we know how important quality and reliability are, as well as lead times so quick we want them to have their own express lane.

NEED A PICK-UP? CONTACT US TODAY! COVID-19 STATEMENT Telephone Tel: 815-626-0388 Fax: 815-626-5366 Message m.me/RotaryAirlock Opening Hours Mon - Fri: 7am - 3:30pm CST MADE IN AMERICA: 1104 E 17th Street, Rock Falls, IL 61071

AB BASIC AB STANDARD AB MASTER AB MASTER PLUS+ CE MASTER AS STANDARD CR STANDARD CR MASTER CP STANDARD CP MASTER CP MASTER PLUS+ ET STANDARD ET MASTER SS STANDARD SA MASTER VI STANDARD VI SEMI-SANITARY 25 YEARS IN THE MAKING PACKAGES For 25+ years, Rotary Airlock has been rebuilding failed OEM valves and upgrading them from hands experience. The other OEMs don't offer the materials you need for your application because to them it isn't profitable. Rotary Airlock does business different. We do business the right way because we provide solutions and have developed packages for your industry SPECIFICALLY, so you can rest assured your valve will run the way you deserve right from the start with an RAS Valve or we can rebuild your current valve with all the upgrades you need for a fraction of the cost. Not sure what package is right for you? CLICK HERE AB BASIC CLASS For common/abrasive applications, whose current valves generally run for more than 3 Years. AB BASIC AB STANDARD AB STANDARD CLASS For abrasive applications, whose current valves generally run for 2-3 Years. AB MASTER CLASS For abrasive applications, whose current valves generally run for 1-2 Years. AB MASTER AB MASTER CLASS PLUS+ For abrasive applications, whose current valves generally run for 6-12 Months. AB MASTER PLUS+ CE MASTER CLASS For abrasive applications, whose current valves generally run for less than 6 Months. CE MASTER AS STANDARD CLASS For asphalt applications. AS STANDARD CR STANDARD CLASS For moderately corrosive applications, whose current product is generally 4-14pH. CR STANDARD CR MASTER CLASS For severely corrosive applications, whose current product is generally 0-4pH. CR MASTER CP STANDARD CLASS For chemical and/or plastics applications, whose current valves generally run for more than 1 Year. CP STANDARD CP MASTER CLASS For chemical and/or plastics applications, whose current valves generally run for 6-12 Months. CP MASTER CP MASTER CLASS PLUS+ For chemical and/or plastics applications, whose current valves generally run for less than 6 Months. CP MASTER PLUS+ ET STANDARD For ethanol applications, whose current valves generally run for more than 2 Years. ET STANDARD ET MASTER For ethanol applications, whose current valves generally run for less than 2 Years. ET MASTER SS STANDARD CLASS For semi-sanitary applications. SS STANDARD SA MASTER CLASS For sanitary and/or corrosive applications. SA MASTER VI STANDARD CLASS For non-sanitary viscous and/or sticky applications. VI STANDARD VI SEMI-SANITARY CLASS For semi-sanitary viscous and/or sticky applications. VI SEMI-SANITARY DON'T SEE YOUR OEM or SIZE? GIVE US A CALL, WE WORK ON THEM ALL! (815) 626-0388

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WHY DIRECT DRIVE? THE HIGHEST SAFETY STANDARD Chain driven valves carry open chain guards allowing hands, clothing, shoelaces, debris, etc to access moving chains, shafts, and sprockets. Those chains and sprockets require a lubricant too that must be applied from under the open chain guard, dangerously requiring hands and fingers close to moving parts at an unsafe & unstable angle. ​ With unfinished, jagged, & sharp metal edges (at an exact point where hands/fingers are required to work no less) and a required mounting table which increases materials, and therefore the valves, costs and maintenance issues, chain driven valves hold immediate safety hazards and higher costs. ​ Speaking of higher costs, they require you to store sprockets, chains, repair parts & tools, additional lubricants and more on hand. These all inflate and eat into your maintenance & inventory budget and ultimately, your bottom line. BREAK THE CHAIN! *see what we did there ;) Without extensive access to moving parts like chain driven valves have, Direct Drives eliminate possible hazard points and lowers the possibilities of injury during operation & maintenance. ​ With a direct drive, there is ZERO need for additional sprockets, chains, repair parts, and...well, you get the point. ​ There's no need to diminish your maintenance & inventory budget and keeps the costs from job site accidents out of the equation, ultimately, increasing your profits. CALL NOW! Click the image below to download the comparison .PDF now!