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- Packages | Rotary Airlock LLC
AB BASIC AB STANDARD AB MASTER AB MASTER PLUS+ CE MASTER AS STANDARD CR STANDARD CR MASTER CP STANDARD CP MASTER CP MASTER PLUS+ ET STANDARD ET MASTER SS STANDARD SA MASTER VI STANDARD VI SEMI-SANITARY 25 YEARS IN THE MAKING PACKAGES For 25+ years, Rotary Airlock has been rebuilding failed OEM valves and upgrading them from hands experience. The other OEMs don't offer the materials you need for your application because to them it isn't profitable. Rotary Airlock does business different. We do business the right way because we provide solutions and have developed packages for your industry SPECIFICALLY, so you can rest assured your valve will run the way you deserve right from the start with an RAS Valve or we can rebuild your current valve with all the upgrades you need for a fraction of the cost. Not sure what package is right for you? CLICK HERE AB BASIC CLASS For common/abrasive applications, whose current valves generally run for more than 3 Years. AB BASIC AB STANDARD AB STANDARD CLASS For abrasive applications, whose current valves generally run for 2-3 Years. AB MASTER CLASS For abrasive applications, whose current valves generally run for 1-2 Years. AB MASTER AB MASTER CLASS PLUS+ For abrasive applications, whose current valves generally run for 6-12 Months. AB MASTER PLUS+ CE MASTER CLASS For abrasive applications, whose current valves generally run for less than 6 Months. CE MASTER AS STANDARD CLASS For asphalt applications. AS STANDARD CR STANDARD CLASS For moderately corrosive applications, whose current product is generally 4-14pH. CR STANDARD CR MASTER CLASS For severely corrosive applications, whose current product is generally 0-4pH. CR MASTER CP STANDARD CLASS For chemical and/or plastics applications, whose current valves generally run for more than 1 Year. CP STANDARD CP MASTER CLASS For chemical and/or plastics applications, whose current valves generally run for 6-12 Months. CP MASTER CP MASTER CLASS PLUS+ For chemical and/or plastics applications, whose current valves generally run for less than 6 Months. CP MASTER PLUS+ ET STANDARD For ethanol applications, whose current valves generally run for more than 2 Years. ET STANDARD ET MASTER For ethanol applications, whose current valves generally run for less than 2 Years. ET MASTER SS STANDARD CLASS For semi-sanitary applications. SS STANDARD SA MASTER CLASS For sanitary and/or corrosive applications. SA MASTER VI STANDARD CLASS For non-sanitary viscous and/or sticky applications. VI STANDARD VI SEMI-SANITARY CLASS For semi-sanitary viscous and/or sticky applications. VI SEMI-SANITARY DON'T SEE YOUR OEM or SIZE? GIVE US A CALL, WE WORK ON THEM ALL! (815) 626-0388
- Chain Drive Conversion | Rotary Airlock LLC
THANK YOU FOR FILLING OUT OUR FORM! WE'll Be In CONTACT SOON!
- CROSS FIT | Rotary Airlock LLC
ROTARY AIRLOCK, PROVIDING A WAY OUT. Let us guess, you've got a line down again, and even though you have multiple production lines that all use 10" rotary valves, you can't swap one or use a spare from any other line because...they are different OEMs and they don't fit. Really? They're all the same size though right? Wrong. Each OEM may carry a 10" valve but guess what? They specifically make it a different height so no other valve can take its place so you HAVE to go back to the original OEM for replacements & spares. Running up your inventory and getting pressure from the brass to lower your spending. You would if you could, right? Rotary Airlock's Cross-Fit is the answer. Rotary Airlock is the only manufacturer who can take 3 different OEM models with the same bore size and engineer, and successfully produce a replacement valve that fits all 3 heights. With a Rotary Airlock Model and pan head-mounted flange adapters, we can customize your airlocks to fit all of your production lines without running up your inventory and providing the convenience of swapping valves in down lines in a matter of minutes, or hours instead of days or weeks. We even provide the drive and speed switch in case your lines run at different RPM so you can adjust your valve to operate specifically for you and your application. Break free of the stranglehold of the other OEMs and give us a call today at (815) 564-1729. With Rotary Airlock, it'll be YOUR airlock solution. Guaranteed. CALL NOW! ALL THIS INVENTORY JUST THIS Different valves, multiple bearings, additional packing sizes, that can't be swapped between OEMs, or... 1 Valve for Multiple OEMs | 1 Bearing Style | 1 Seal Solution CALL NOW!
- ETHANOL | Rotary Airlock LLC
for ANY Ethanol Application SDO-71 Valve (Replaces KICE Valves) for ANY Ethanol Application SDO-120 Valve (Replaces ROTOLOK Valves) ...ESPECIALLY ETHANOL A MASTER CLASS VALVE ALL ITS OWN If we've said it once, we've said it a thousand times, other OEMs build their valves to fit their SYSTEMS not to fit your APPLICATION. The ethanol industry gets hit with the brute honesty of this statement more than most. No matter what type of system you have, corrosion, failed seals, and broken braces are a constant struggle the Ethanol Industry faces. Some original valves see SO MUCH corrosion they may as well be a chute. These same valves are configured with product facing seals that CONSTANTLY fail, and fail, and fail. Why would you provide a valve, cast from the wrong material for the application, and with seals that are explicitly designed for industries other than ethanol? Let's not forget the chemical processes of ethanol being time and environment-sensitive, have NO ROOM for downtime. So why do some Ethanol valves have lead times that are MONTHS!, and that's for the same FAILED configuration! A Cut Above the Rest Rotary Airlock has specifically poured their efforts into alleviating the struggles the Ethanol industry faces. We have engineered, tested, and implemented hundreds of valves SPECIFICALLY for ethanol applications. With all-new stainless steel rotors, stainless steel wear plates, and chrome housings, corrosion NEVER stands a chance. We even replace those product facing seals and give you nothing short of the industry's Master Class outboard seal & flange bearing where both can be changed IN-LINE in less than 15 minutes. Rotary Airlock's Ethanol Package applied to your valve makes it truly a Master Class valve all it's own. So when it comes to expert knowledge, the right products, and correct application, there is only one choice, Rotary Airlock, especially when it comes to ethanol. STAINLESS STEEL ROTOR Corrosion doesn't stand a chance. Used in moderately corrosive applications and/or those designating a need for food-grade quality. Corrosion-resistant 304L Stainless can be found throughout your entire valve but especially your rotor configuration. FULLY FABRICATED BRACES Fully fabricated, NEVER cast. Our valves are fully fabricated for strength and reliability and never cast. So you won't have to worry about snapped braces, fractured housings, or cracked endcaps throwing your rotors our of spec. and destroying bearings. RAPID ACCESS ENDCAP Change seals & bearings, IN-LINE. In less than 15 minutes, you can change our proprietary MAP Seal and piloted flange bearing all In-Line. No need to pull an airlock means less downtime, less labor, and more product & profit for your bottom line. MADE IN AMERICA Made right here in the heart of USA. We are an American company, providing for American families. Located here in the heart of the USA, we know how important quality and reliability are, as well as lead times so quick we want them to have their own express lane.
- DIRECT DRIVE | Rotary Airlock LLC
Direct Drive Conversion HOW QUICKLY ARE YOU LOOKING TO CHANGE YOUR DRIVE(S)? Submit
- ETHANOL SDO-71 | Rotary Airlock LLC
Kice Drop-In Replacement SDO-71 | Ethanol Outfitted with our ET Standard package, the SDO-71 handles the heavy corrosion and wear in Ethanol production with ease and strength. By replacing those product facing seals and giving you nothing short of the industry's Master Class outboard seal & flange bearings (where both can be changed IN-LINE in less than 15 minutes) puts your Ethanol valve truly into a Master Class all it's own. BUILD YOUR VALVE DOWNLOAD CUTSHEET SEE PHOTOS 304L Stainless Steel Housing, Endcaps, & Rotor, conquer corrosion no matter the application. A proprietary MAP Seal System means changing seals IN-LINE in less than 15 minutes. The industry's Safety Standard & NFPA-69 Compliant Direct Drive Features 304L Stainless Steel Housing, Shaft, End-Caps, & Rotors Proprietary Outboard MAP Seal System Piloted Flange Bearings Safety Standard Direct Drive High Temp & I-Alert Ready 1 2 3 Valves with this type of configuration should be in every Ethanol plant, everywhere. Zach B. - Illinois Want to Learn More about the SDO-120 Ethanol Valve? Get a quote online. QUOTE NOW
- ETHANOL SDO-120 | Rotary Airlock LLC
New RAS™ Valve SDO-133 12 (REPLACES SMOOT FT-12 4") REQUEST A QUOTE DOWNLOAD CUTSHEET New RAS™ Valve SDO-133 14 (REPLACES SMOOT FT-14 5") REQUEST A QUOTE DOWNLOAD CUTSHEET New RAS™ Valve SDO-133 16 (REPLACES SMOOT FT-16 6") REQUEST A QUOTE DOWNLOAD CUTSHEET Rebuilt Exchange Valve SMOOT FT-12 4" REQUEST A QUOTE Rebuilt Exchange Valve SMOOT FT-14 5" REQUEST A QUOTE Rebuilt Exchange Valve SMOOT FT-16 6" REQUEST A QUOTE DON'T SEE YOUR OEM or SIZE? GIVE US A CALL, WE WORK ON THEM ALL! (815) 626-0388
- PACKAGES | Rotary Airlock | United States
PACKAGES With the extraordinary team consisting of industry experts, engineers, control specialists, welders, and machinists we are able to diagnose, engineer, and execute a solution no matter the industry or application. We'll provide YOUR airlock solution. Guaranteed. FIND YOUR PACKAGE BY ANSWERING THE QUESTION BELOW What type of valve do you need? SANITARY SEMI-SANITARY NON-SANITARY YES NO Are you a part of the Chemical or Plastics Industry? YES NO How long does your valve run before going down? 1+ YEAR 6-12 MONTHS -6 MONTHS Do you produce ethanol ? YES NO How long does your valve currently run before going down? 2+ YEARS -2 YEARS What type of product are you operating through your valves? VISCOUS CORROSIVE ABRASIVE How corrosive is your product? MODERATELY (4+ pH) SEVERELY (-4 pH) Are you a part of the asphalt industry? YES NO 3+ YEARS 2-3 YEARS 1-2 YEARS 6-12 MONTHS -6 MONTHS Is your product Sticky, Viscous, or have trouble releasing? How long does your valve currently run before going down? Is Sticky? Chemical? Chemical how long? Ethanol? Ethanol how long? What type? Corrosive? Asphalt? How long?
- MAP Seal | Rotary Airlock LLC | United States
CLICK & DRAG HERE "[The MAP Seal] is working great and both maintenance and the environmental team are very pleased with the design and the functionality of the seal! Not to mention that the ops manager was really impressed with the speed that you could get it back to us. Thank you and your team so much for the help! " -Rebecca B., RA Customer MAP SEAL™ SYSTEM BY ROTARY AIRLOCK LLC Your maintenance dream come true. Change Seals In-Line No Pulling Valves No Pulling Endcaps USDA Compliant SEE MAP SEAL™ SIZES SEE HOW TO CHANGE To play, press and hold the enter key. To stop, release the enter key. Rotary Airloc k's MA P Seal ™ System is engineered for industrial manufacturing applications based on years of experience in the field. Not only is it USDA compliant, but its durability has allowed customers to go from four to seven days of seal life with packing, to 28+ months and still running strong with a MA P Seal ™. HOVER HERE! Change Seals In-Line USDA Compliant Convenient Kits Save Inventory In less than 15 minutes, you can change our proprietary MAP Seal ™ and LPF Bearing Systems In-Line . No need to pull an airlock means less downtime, less labor, and more product & profit for your bottom line. The MAP Seal™ System is the ONLY USDA compliant seal on the market for EVERY industry. Whether it's food processing, ethanol production, or even pharmaceuticals, you'll know you have a seal designed just for you. There's always inventory to keep on hand, so we made convenient replacement kits so your inventory, doesn't eat into your budget. With fast delivery and economical pricing, your MAP Seals ™ can be shipped quick or kept on hand without gouging your bottom line. THE ONLY SEAL YOU'LL EVER NEED Any airlock or feeder valve make & model can be easily converted from mechanical packing to a MAP Seal. Because of its engineering, we can provide this seal at the best economical price for a quick return on your investment. THE DESIGN The MAP Seal System is a split seal that is machined for In-Line maintenance and all internal parts meet USDA standards for indirect food contact. All seal parts are designed split to make installations and replacements on your rotary valves a maintenance dream come true. MADE IN THE U . S . A . ENGINEERING With seals, there's always inventory to keep on hand. We made it so that inventory, doesn't eat into your profits. Adjustable Clamp USDA Compliant Polymer Seal PTFE Polymer Carrier With fast delivery and economical pricing, your MAP seals can be shipped quickly or kept on hand without gouging your bottom line. It can be easily dis and re-assembled for install/replacement in under 15 minutes. Low-cost rebuild kits for fast & low-cost inventory requirements. The USDA grade design gives you reliable and continuous run-times! REPLACEMENT KITS MAP SEAL™ Replacement Kits MAP SEAL™ Designed to handle temps from -62 to 350° F the MAP Seal is perfect for any process or valve size. Discover the only seal you'll ever need by contacting a team member now. SIZES 2" 2.875" 4.5" Size is determined by the ID of the Seal. Sizes How To MAP SEAL™ All MAP Seals™ should be purged. Air that is 3 - 5 pounds of above line pressure is recommended. Air purging the seal creates a higher pressure inside the seal cavity which creates an air barrier that helps keep material inside the valve. With a MAP Seal™ l and air purge, you can forget about those costly nitrogen purge systems and those messy grease purges you have to manually purge over and over again, yuck. Contact us for more information on our Proprietary MAP Seal™ System and start saving your valves, your product, and your bottom line today! Purge Requirement SANITARY & FOOD GRADE USDA Compliant Rotary Airlock's MAP Seals™ is the ONLY USDA compliant seal on the market for rotary valves in EVERY industry. Whether its food processing, ethanol production, or even pharmaceuticals, you'll know you have a seal designed just for you.
- Exchange Program | Rotary Airlock LLC
THE ROTARY AIRLOCK DIFFERENCE FARMING & AG EXCHANGE PROGRAM Your fields and harvest won’t wait. Take advantage of Rotary Airlock’s Exchange Program and reduce your downtime. We have hundreds of manufactured airlocks available. We welcome you to drop off your worn core and pick up your new unit at our facility all in one transaction. If travel is an issue, we’ll have a new unit shipped. 25 Years of Farming Innovation. Precision Machining Unmatched Engineering Master Class Materials REQUEST A QUOTE WHAT IS AN RAS™ VALVE? As for your core, we’ll make the shipping arrangements to pick it up at no cost to you. You can still purchase an airlock Ready-To-Ship right off our shelves or pick one up at our facility. With Rotary Airlocks Exchange Program you're guaranteed to be up and running no matter your make or model. So purchase your exchange valve online today or give us a call at (815) 626-0388. HOW IT WORKS. . . We are here no matter how far you may be. If you want to make an in-person exchange you can call ahead and pull right up to our loading zone and our team will get your old valve unloaded and your new one set for your trip home. If you can't make it to our facility, no problem! We can ship your valve to you and we'll even take care of the details for picking up your old valve so you can focus on your business and leave the rest to us. JUST GIVE US A CALL... OUR TEAM MEMBER WILL GATHER SOME INFO FROM YOU... AND WE'LL SHIP YOUR VALVE TO YOU... THEN SIMPLY SWAP YOUR VALVES. WE'LL ARRANGE & PICK-UP YOUR OLD VALVE... WHEN WE RECIEVE IT, THAT'S IT! DON'T SEE YOUR OEM or SIZE? GIVE US A CALL, WE WORK ON THEM ALL! (815) 626-0388
- ETHANOL SDO-120 | Rotary Airlock LLC
New RAS™ Valve SDI-79 12x12 (REPLACES MEYER SD 12x12 4") REQUEST A QUOTE DOWNLOAD CUTSHEET New RAS™ Valve SDI-79 14x14 (REPLACES MEYER SD 14x14 5") REQUEST A QUOTE DOWNLOAD CUTSHEET Rebuilt Exchange Valve MEYER SD 12x12 4" REQUEST A QUOTE Rebuilt Exchange Valve MEYER SD 14x14 5" REQUEST A QUOTE DON'T SEE YOUR OEM or SIZE? GIVE US A CALL, WE WORK ON THEM ALL! (815) 626-0388
- DIRECT DRIVE | Rotary Airlock | United States
WHY DIRECT DRIVE? THE HIGHEST SAFETY STANDARD Chain driven valves carry open chain guards allowing hands, clothing, shoelaces, debris, etc to access moving chains, shafts, and sprockets. Those chains and sprockets require a lubricant too that must be applied from under the open chain guard, dangerously requiring hands and fingers close to moving parts at an unsafe & unstable angle. With unfinished, jagged, & sharp metal edges (at an exact point where hands/fingers are required to work no less) and a required mounting table which increases materials, and therefore the valves, costs and maintenance issues, chain driven valves hold immediate safety hazards and higher costs. Speaking of higher costs, they require you to store sprockets, chains, repair parts & tools, additional lubricants and more on hand. These all inflate and eat into your maintenance & inventory budget and ultimately, your bottom line. BREAK THE CHAIN! *see what we did there ;) Without extensive access to moving parts like chain driven valves have, Direct Drives eliminate possible hazard points and lowers the possibilities of injury during operation & maintenance. With a direct drive, there is ZERO need for additional sprockets, chains, repair parts, and...well, you get the point. There's no need to diminish your maintenance & inventory budget and keeps the costs from job site accidents out of the equation, ultimately, increasing your profits. CALL NOW! Click the image below to download the comparison .PDF now! WHY DIRECT DRIVE? Without extensive access to moving parts like chain driven valves have, Direct Drives eliminate possible hazard points and lowers the possibilities of injury during operation & maintenance. With a direct drive, there is ZERO need for additional sprockets, chains, repair parts, and...well, you get the point. There's no need to diminish your maintenance & inventory budget and keeps the costs from job site accidents out of the equation, ultimately, increasing your profits. HOW WE DO IT. We offer an exact drop-in replacement or we can convert your original OEM valve no matter the make & model. We gather some very specific information about your valve and depending on your aforementioned choice above determines just what work we do. Take a look at the slide-decks there to see the steps we take during each direct drive process. *or download the .PDF of those slides below DROP-IN VALVE Download .PDF CONVERT OEM Download .PDF WHO WE'VE HELPED With 25 years of experience, we've done quite a bit of work converting valves with numerous clients. So we thought we'd talk about one in particular who has been and continues to be at the forefront of safety, reliability, and profitability. Take a look at our Industry In-Depth post on Ajinomoto and their 'Hands-Off' campaign to save money and provide a safer experience for their teams. READ MORE