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30 items found for ""

  • CROSS FIT | Rotary Airlock LLC

    ROTARY AIRLOCK, PROVIDING A WAY OUT. Let us guess, you've got a line down again, and even though you have multiple production lines that all use 10" rotary valves, you can't swap one or use a spare from any other line because...they are different OEMs and they don't fit. Really? They're all the same size though right? Wrong. Each OEM may carry a 10" valve but guess what? They specifically make it a different height so no other valve can take its place so you HAVE to go back to the original OEM for replacements & spares. Running up your inventory and getting pressure from the brass to lower your spending. You would if you could, right? ​ Rotary Airlock's Cross-Fit is the answer.​ ​ Rotary Airlock is the only manufacturer who can take 3 different OEM models with the same bore size and engineer, and successfully produce a replacement valve that fits all 3 heights. With a Rotary Airlock Model and pan head-mounted flange adapters, we can customize your airlocks to fit all of your production lines without running up your inventory and providing the convenience of swapping valves in down lines in a matter of minutes, or hours instead of days or weeks. We even provide the drive and speed switch in case your lines run at different RPM so you can adjust your valve to operate specifically for you and your application. ​ Break free of the stranglehold of the other OEMs and give us a call today at (815) 564-1729. With Rotary Airlock, it'll be YOUR airlock solution. Guaranteed. CALL NOW! ALL THIS INVENTORY JUST THIS Different valves, multiple bearings, additional packing sizes, that can't be swapped between OEMs, or... 1 Valve for Multiple OEMs | 1 Bearing Style | 1 Seal Solution CALL NOW!

  • DIRECT DRIVE | Rotary Airlock LLC

    Direct Drive Conversion HOW QUICKLY ARE YOU LOOKING TO CHANGE YOUR DRIVE(S)? Submit

  • ETHANOL | Rotary Airlock LLC

    for ANY Ethanol Application SDO-71 Valve (Replaces KICE Valves) for ANY Ethanol Application SDO-120 Valve (Replaces ROTOLOK Valves) ...ESPECIALLY ETHANOL A MASTER CLASS VALVE ALL ITS OWN If we've said it once, we've said it a thousand times, other OEMs build their valves to fit their SYSTEMS not to fit your APPLICATION. The ethanol industry gets hit with the brute honesty of this statement more than most. No matter what type of system you have, corrosion, failed seals, and broken braces are a constant struggle the Ethanol Industry faces. ​Some original valves see SO MUCH corrosion they may as well be a chute. These same valves are configured with product facing seals that CONSTANTLY fail, and fail, and fail. Why would you provide a valve, cast from the wrong material for the application, and with seals that are explicitly designed for industries other than ethanol? ​Let's not forget the chemical processes of ethanol being time and environment-sensitive, have NO ROOM for downtime. So why do some Ethanol valves have lead times that are MONTHS!, and that's for the same FAILED configuration! ​ ​ A Cut Above the Rest Rotary Airlock has specifically poured their efforts into alleviating the struggles the Ethanol industry faces. We have engineered, tested, and implemented hundreds of valves SPECIFICALLY for ethanol applications. ​ With all-new stainless steel rotors, stainless steel wear plates, and chrome housings, corrosion NEVER stands a chance. ​ We even replace those product facing seals and give you nothing short of the industry's Master Class outboard seal & flange bearing where both can be changed IN-LINE in less than 15 minutes. Rotary Airlock's Ethanol Package applied to your valve makes it truly a Master Class valve all it's own. So when it comes to expert knowledge, the right products, and correct application, there is only one choice, Rotary Airlock, especially when it comes to ethanol. STAINLESS STEEL ROTOR Corrosion doesn't stand a chance. Used in moderately corrosive applications and/or those designating a need for food-grade quality. ​ Corrosion-resistant 304L Stainless can be found throughout your entire valve but especially your rotor configuration. FULLY FABRICATED BRACES Fully fabricated, NEVER cast. Our valves are fully fabricated for strength and reliability and never cast. ​ So you won't have to worry about snapped braces, fractured housings, or cracked endcaps throwing your rotors our of spec. and destroying bearings. RAPID ACCESS ENDCAP Change seals & bearings, IN-LINE. In less than 15 minutes, you can change our proprietary MAP Seal and piloted flange bearing all In-Line. ​ No need to pull an airlock means less downtime, less labor, and more product & profit for your bottom line. MADE IN AMERICA Made right here in the heart of USA. We are an American company, providing for American families. ​ Located here in the heart of the USA, we know how important quality and reliability are, as well as lead times so quick we want them to have their own express lane.

  • CONTACT | Rotary Airlock LLC

    NEED A PICK-UP? CONTACT US TODAY! COVID-19 STATEMENT Telephone Tel: 815-626-0388 Fax: 815-626-5366 Message m.me/RotaryAirlock Opening Hours Mon - Fri: 7am - 3:30pm CST MADE IN AMERICA: 1104 E 17th Street, Rock Falls, IL 61071

  • Packages | Rotary Airlock LLC

    AB BASIC AB STANDARD AB MASTER AB MASTER PLUS+ CE MASTER AS STANDARD CR STANDARD CR MASTER CP STANDARD CP MASTER CP MASTER PLUS+ ET STANDARD ET MASTER SS STANDARD SA MASTER VI STANDARD VI SEMI-SANITARY 25 YEARS IN THE MAKING PACKAGES For 25+ years, Rotary Airlock has been rebuilding failed OEM valves and upgrading them from hands experience. The other OEMs don't offer the materials you need for your application because to them it isn't profitable. Rotary Airlock does business different. We do business the right way because we provide solutions and have developed packages for your industry SPECIFICALLY, so you can rest assured your valve will run the way you deserve right from the start with an RAS Valve or we can rebuild your current valve with all the upgrades you need for a fraction of the cost. Not sure what package is right for you? CLICK HERE AB BASIC CLASS For common/abrasive applications, whose current valves generally run for more than 3 Years. AB BASIC AB STANDARD AB STANDARD CLASS For abrasive applications, whose current valves generally run for 2-3 Years. AB MASTER CLASS For abrasive applications, whose current valves generally run for 1-2 Years. AB MASTER AB MASTER CLASS PLUS+ For abrasive applications, whose current valves generally run for 6-12 Months. AB MASTER PLUS+ CE MASTER CLASS For abrasive applications, whose current valves generally run for less than 6 Months. CE MASTER AS STANDARD CLASS For asphalt applications. AS STANDARD CR STANDARD CLASS For moderately corrosive applications, whose current product is generally 4-14pH. CR STANDARD CR MASTER CLASS For severely corrosive applications, whose current product is generally 0-4pH. CR MASTER CP STANDARD CLASS For chemical and/or plastics applications, whose current valves generally run for more than 1 Year. CP STANDARD CP MASTER CLASS For chemical and/or plastics applications, whose current valves generally run for 6-12 Months. CP MASTER CP MASTER CLASS PLUS+ For chemical and/or plastics applications, whose current valves generally run for less than 6 Months. CP MASTER PLUS+ ET STANDARD For ethanol applications, whose current valves generally run for more than 2 Years. ET STANDARD ET MASTER For ethanol applications, whose current valves generally run for less than 2 Years. ET MASTER SS STANDARD CLASS For semi-sanitary applications. SS STANDARD SA MASTER CLASS For sanitary and/or corrosive applications. SA MASTER VI STANDARD CLASS For non-sanitary viscous and/or sticky applications. VI STANDARD VI SEMI-SANITARY CLASS For semi-sanitary viscous and/or sticky applications. VI SEMI-SANITARY DON'T SEE YOUR OEM or SIZE? GIVE US A CALL, WE WORK ON THEM ALL! (815) 626-0388

  • Rotary Airlock LLC | Sterling, IL USA

    RESOURCES Looking for specifications or more detailed information on one of our valves? Browse through our selection of videos, .PDFs, and more. IOM Manual DOWNLOAD Rotary Airlock, LLC I/O/M Manual (2021) DOWNLOAD Rotary Airlock, LLC Rotary Valve Parts & Terminology (2022) BROCHURES & WHITEPAPERS DOWNLOAD Rotary Airlock, LLC Company Brochure (2020) DOWNLOAD Rotary Airlock, LLC Asphalt Brochure (2020) DOWNLOAD Rotary Airlock, LLC Ethanol Brochure (2020) DOWNLOAD Rotary Airlock, LLC NFPA Whitepaper DOWNLOAD Rotary Airlock, LLC USDA Certification DOWNLOAD Rotary Airlock, LLC Line Card VIDEO GALLERY HOW-TO: WHAT'S THE DIFFERENCE: SAFETY: EXCLUSIVE: BLOG & SOCIAL 3 min NFPA, FIRE CODE, OSHA. OH MY! 291 3 min . . .Especially Ethanol. 703 3 min Direct Drives Only... 426

  • ETHANOL SDO-120 | Rotary Airlock LLC

    New RAS™ Valve SBO-151 1314 4" (REPLACES WALINGA 1314-4) REQUEST A QUOTE DOWNLOAD CUTSHEET New RAS™ Valve SBO-151 1314 5" (REPLACES WALINGA 1314-5) REQUEST A QUOTE DOWNLOAD CUTSHEET Rebuilt Exchange Valve WALINGA 1314-4 REQUEST A QUOTE Rebuilt Exchange Valve WALINGA 1314-5 REQUEST A QUOTE DON'T SEE YOUR OEM or SIZE? GIVE US A CALL, WE WORK ON THEM ALL! (815) 626-0388

  • ETHANOL SDO-120 | Rotary Airlock LLC

    New RAS™ Valve RSDO-75 12x10 (REPLACES MAC HD 12x10 4") REQUEST A QUOTE DOWNLOAD CUTSHEET New RAS™ Valve SDO-75 16x12 (REPLACES MAC HD 16x12 5") REQUEST A QUOTE DOWNLOAD CUTSHEET Rebuilt Exchange Valve MAC HD 12x10 4" REQUEST A QUOTE Rebuilt Exchange Valve MAC HD 16x12 5" REQUEST A QUOTE DON'T SEE YOUR OEM or SIZE? GIVE US A CALL, WE WORK ON THEM ALL! (815) 626-0388

  • PACKAGES | Rotary Airlock | United States

    PACKAGES With the extraordinary team consisting of industry experts, engineers, control specialists, welders, and machinists we are able to diagnose, engineer, and execute a solution no matter the industry or application. We'll provide YOUR airlock solution. Guaranteed. FIND YOUR PACKAGE BY ANSWERING THE QUESTION BELOW What type of valve do you need? SANITARY SEMI-SANITARY NON-SANITARY YES NO Are you a part of the Chemical or Plastics Industry? YES NO How long does your valve run before going down? 1+ YEAR 6-12 MONTHS -6 MONTHS Do you produce ethanol ? YES NO How long does your valve currently run before going down? 2+ YEARS -2 YEARS What type of product are you operating through your valves? VISCOUS CORROSIVE ABRASIVE How corrosive is your product? MODERATELY (4+ pH) SEVERELY (-4 pH) Are you a part of the asphalt industry? YES NO 3+ YEARS 2-3 YEARS 1-2 YEARS 6-12 MONTHS -6 MONTHS Is your product Sticky, Viscous, or have trouble releasing? How long does your valve currently run before going down? Is Sticky? Chemical? Chemical how long? Ethanol? Ethanol how long? What type? Corrosive? Asphalt? How long?

  • CLF Bearings | Rotary Airlock LLC | United States

    CLF BEARING SYSTEM BY ROTARY AIRLOCK LLC Your maintenance dream come true. Change Bearings In-Line No Pulling Endcaps Locks Axial Clearances (Set It And Forget It) NFPA-69 Compliant To play, press and hold the enter key. To stop, release the enter key. SEE CLF BEARING SIZES CLICK & DRAG HERE Rotary Airloc k's CLF Bearing System is engineered for industrial manufacturing applications with Maintenance & Safety at the forefront of its design. Not only is it NFPA-69 compliant, but its durability and convenience to change in-line in minutes have allowed customers to lower labor times and standardize onboarding and maintenance plans. Keeping your budgets, inventory, and unplanned maintenance at an all-time low. HOVER HERE! Change Bearings In-Line NFPA-69 Compliant Convenient Kits Save Inventory In less than 15 minutes, you can change our proprietary CLF Bearing and MAP Seal ™ all In-Line . ​ No need to pull an airlock or remove endcaps means less downtime, less labor, and more product & profit for your bottom line. Rotary Airlock's CLF Bearing System is the premier NFPA compliant bearing system on the market for EVERY industry. ​ Whether it's sugar processing, food production, or even fly ash, you'll know you have a bearing designed to last. There's always inventory to keep on hand, so we made convenient replacement kits so your inventory, doesn't eat into your budget. ​ With fast delivery and economical pricing, your CLF Bearings can be shipped fast or kept on hand without gouging your bottom line. THE PREMIER BEARING FOR YOUR INDUSTRY ​Rotary Airlock can manufacture any make & model of airlock or feeder valve with the NFPA-69 Compliant and Maintenance focused CLF Bearing System. Because of its engineering, this bearing system provides the greatest return on investment in the industry by lowering maintenance, inventory, and training costs all while being the premier NFPA compliant solution that can be changed in under 15 minutes. THE DESIGN The CLF Bearing System is a piloted outboard bearing system that can be replaced and maintained In-Line. Not only does its configuration and ratings meet current NFPA-69 standards, but while the bearing maintains the radial clearances the proprietary locking nut makes the CLF Bearing System the ONLY bearing system to maintain Axial clearances as well. MADE IN THE U . S . A . ENGINEERING With bearings, there's always inventory to keep on hand. We made it so that inventory, doesn't eat into your profits. ​ ​ Grease Zerk Piloted Removal Concentric Locking Mechanism Threaded Locking Collar With fast delivery and economical pricing, your CLF Bearings can be shipped quickly or kept on hand without gouging your bottom line. CLF BEARING SIZES With Standard & High Temp options available, these bearings were designed to operate at temperatures ranging from deep below freezing, to well above 450° F, making the CLF Bearing System perfect for any process at any temperature. Discover the only bearing system you'll ever need by contacting a team member now. RA-39 & HI RA-39 7. 7 " RA-31 & HI RA-31 6 .5 " Size is determined by the OD of the Bearing. Piloted fit for ease and alignment every time. BACK VIEW Sizes FIRE & SAEFTY NFPA Compliant Rotary Airlock's C LF Bearing System is NFPA-69 compliant for rotary valves in EVERY industry. ​ Whether it's sugar processing, ethanol production, or even pharmaceuticals, you'll know you have a bearing designed for safety.

  • Direct Drives | Rotary Airlock LLC | United States

    DIRECT DRIVE THE HIGHEST SAFETY STANDARD CLICK & DRAG HERE Your inventory & safety wingman. Eliminates or limits access to moving parts, lowering the possibilities of injury.​ ​ ZERO need for additional sprockets or parts, maximizing your inventory budget.​ REQUEST A QUOTE SEE INDUSTRY IN-DEPTH POST To play, press and hold the enter key. To stop, release the enter key. Without extensive access to moving parts like chain drive valves have, Direct Drives eliminate or limit possible hazard points thus lowering the possibilities of injury during operation and maintenance. With a Direct Drive, there is NO NEED for additional sprockets, chains, repair parts. . .well, you get the point. There's ZERO need to diminish your maintenance and inventory budgets. With Direct Drives keeping the costs from job site accidents out of the equation, and inventory down using Direct Drives ultimately increases your profits. Highest Safety Lowers Inventory Increases Profits HOVER HERE! MAXIMUM SAFETY & SAVINGS Combining the minimal access to moving parts & least inventory needed to maintain optimal performance, a Direct Drive is the perfect power source for a safe and cost savings operation. ADJUSTABLE Direct Drives can also be equipped with an RPM adjustment, allowing you the ability to fluctuate your flow rate of material. This truly gives you the power to control and adjust your production line the way you need it. CONFIGURATION We offer a direct drive for ANY rotary valve. Regardless of OEM, Model, & Size we have a direct drive for you even if the original equipment manufacturer doesn't offer one. ​ No matter your needs or space you're valve is operating in, we have a configuration and direct drive option specifically for you and your application.

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